{"id":2516,"date":"2025-08-12T09:56:06","date_gmt":"2025-08-12T09:56:06","guid":{"rendered":"https:\/\/www.t2960.com.sg\/?post_type=product-enquiry&#038;p=2516"},"modified":"2026-08-28T10:24:22","modified_gmt":"2026-08-28T02:24:22","slug":"hpc-coating-high-temperature-thermal-insulation-system","status":"publish","type":"product-enquiry","link":"https:\/\/www.t2960.com.sg\/zh\/product-enquiry\/hpc-coating-high-temperature-thermal-insulation-system\/","title":{"rendered":"HPC\u00ae Coating \u2013 High-Temperature Thermal Insulation System"},"content":{"rendered":"<p>HPC\u00ae Coating is designed to control heat transfer on surface temperatures up to 450\u00b0F (232\u00b0C). This water-borne, extremely lightweight coating uses a special acrylic resin blend with ceramic compounds to provide non-conductive thermal barrier protection. The environmentally-friendly, non-flammable formula offers superior insulation performance for hot pipes, tanks, valves, and industrial equipment.<\/p>\n<hr \/>\n<h2>Key Features &amp; Benefits<\/h2>\n<p><strong>High-temperature performance<\/strong> \u2013 service temperatures up to 450\u00b0F (232\u00b0C)<br \/>\n<strong>Superior thermal conductivity<\/strong> \u2013 0.063 W\/mK @ 86\u00b0F per ISO 8302\/ASTM C 177<br \/>\n<strong>Water-based formula<\/strong> \u2013 environmentally safe, non-toxic, non-flammable system<br \/>\n<strong>Lightweight application<\/strong> \u2013 5.2 lbs per gallon for easy handling and reduced structural load<br \/>\n<strong>Marine approved<\/strong> \u2013 American Bureau of Shipping certification for maritime use<br \/>\n<strong>USDA approved<\/strong> \u2013 suitable for food processing and service applications<br \/>\n<strong>Spray application<\/strong> \u2013 texture sprayer for efficient coverage over complex geometries<br \/>\n<strong>Multi-substrate compatibility<\/strong> \u2013 adheres to metal, concrete, wood, and masonry<\/p>\n<hr \/>\n<h2>Applications &amp; Performance Standards<\/h2>\n<h3>Primary Applications<\/h3>\n<p><strong>Hot pipe insulation<\/strong> \u2013 steam lines, process piping, heating systems<br \/>\n<strong>Tank and vessel insulation<\/strong> \u2013 hot water tanks, process vessels, storage containers<br \/>\n<strong>Industrial equipment<\/strong> \u2013 ovens, furnaces, hot surfaces requiring personnel protection<br \/>\n<strong>Cold surface applications<\/strong> \u2013 prevent condensation on chilled lines and equipment<br \/>\n<strong>Retrofit installations<\/strong> \u2013 applied to operating systems without shutdown requirements<\/p>\n<h3>Testing &amp; Certifications<\/h3>\n<p><strong>ISO 8302\/ASTM C 177<\/strong> \u2013 thermal conductivity testing at 0.063 W\/mK<br \/>\n<strong>IMO MSC.61(67)<\/strong> \u2013 smoke and toxicity testing for marine applications<br \/>\n<strong>American Bureau of Shipping<\/strong> \u2013 marine approval for vessel applications<br \/>\n<strong>USDA approved<\/strong> \u2013 food service and processing facility compliance<br \/>\n<strong>Russian field testing<\/strong> \u2013 validated thermal performance at 0.035 W\/mK average<\/p>\n<hr \/>\n<h2>Product Specifications &amp; Coverage<\/h2>\n<h3>Physical Properties<\/h3>\n<p><strong>Solids content<\/strong> \u2013 49% by weight, 72% by volume<br \/>\n<strong>Weight<\/strong> \u2013 5.2 lbs per gallon for lightweight handling<br \/>\n<strong>pH level<\/strong> \u2013 8.5-9.5 alkaline for corrosion resistance<br \/>\n<strong>VOC content<\/strong> \u2013 25.1 grams\/liter, 0.209 lbs\/gallon for environmental compliance<br \/>\n<strong>Shelf life<\/strong> \u2013 Up to 1 year unopened under proper storage conditions<\/p>\n<h3>Coverage Rates &amp; Film Thickness<\/h3>\n<table>\n<thead>\n<tr>\n<th>Thickness<\/th>\n<th>Coverage Rate<\/th>\n<th>Application<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>50 mils dry<\/strong><\/td>\n<td>22.4 sq ft\/gal<\/td>\n<td>Light insulation, primer coat<\/td>\n<\/tr>\n<tr>\n<td><strong>100 mils dry<\/strong><\/td>\n<td>11.2 sq ft\/gal<\/td>\n<td>Standard insulation thickness<\/td>\n<\/tr>\n<tr>\n<td><strong>200 mils dry<\/strong><\/td>\n<td>5.61 sq ft\/gal<\/td>\n<td>Heavy insulation, high-heat applications<\/td>\n<\/tr>\n<tr>\n<td><strong>250 mils dry<\/strong><\/td>\n<td>4.5 sq ft\/gal<\/td>\n<td>Maximum insulation performance<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Application Temperature Ranges<\/h3>\n<p><strong>Application range<\/strong> \u2013 40\u00b0F to 450\u00b0F (5\u00b0C to 232\u00b0C)<br \/>\n<strong>Service temperature<\/strong> \u2013 Up to 450\u00b0F (232\u00b0C) continuous operation<br \/>\n<strong>Storage temperature<\/strong> \u2013 40\u00b0F to 120\u00b0F (5\u00b0C to 49\u00b0C)<br \/>\n<strong>Dry time<\/strong> \u2013 10-30 minutes per coat at 200-300\u00b0F surface temperature<\/p>\n<hr \/>\n<h2>System Applications &amp; Topcoat Requirements<\/h2>\n<h3>Topcoat Systems<\/h3>\n<p><strong>Exterior exposure<\/strong> \u2013 requires protective topcoat for weather resistance<br \/>\n<strong>SUPER THERM\u00ae<\/strong> \u2013 for general exterior protection and UV resistance<br \/>\n<strong>ENAMO GRIP\u00ae<\/strong> \u2013 for enhanced durability and chemical resistance<br \/>\n<strong>SP SEAL COAT HT<\/strong> \u2013 for surfaces with movement and up to 450\u00b0F service<\/p>\n<h3>Multi-Mesh Membrane System<\/h3>\n<p><strong>High-vibration applications<\/strong> \u2013 continuous pipe movement and worker impact<br \/>\n<strong>Installation method<\/strong> \u2013 apply between HPC base coat and protective topcoat<br \/>\n<strong>Benefits<\/strong> \u2013 flexible protection for exterior strength and moisture barrier<br \/>\n<strong>Applications<\/strong> \u2013 industrial piping with thermal cycling and mechanical stress<\/p>\n<hr \/>\n<h2>Installation Advantages<\/h2>\n<h3>Traditional vs. HPC\u00ae Coating System<\/h3>\n<table>\n<thead>\n<tr>\n<th>Feature<\/th>\n<th>Traditional Insulation<\/th>\n<th>HPC\u00ae Coating System<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td><strong>Installation Method<\/strong><\/td>\n<td>Mechanical fastening, wrap systems<\/td>\n<td>Spray-applied monolithic system<\/td>\n<\/tr>\n<tr>\n<td><strong>Hot Surface Application<\/strong><\/td>\n<td>Requires system shutdown<\/td>\n<td>Can apply to operating equipment<\/td>\n<\/tr>\n<tr>\n<td><strong>Weight<\/strong><\/td>\n<td>Heavy mineral wool, fiberglass<\/td>\n<td>Lightweight 5.2 lbs\/gallon<\/td>\n<\/tr>\n<tr>\n<td><strong>Thermal Bridges<\/strong><\/td>\n<td>Fasteners create thermal paths<\/td>\n<td>Continuous barrier, no thermal bridges<\/td>\n<\/tr>\n<tr>\n<td><strong>Complex Geometry<\/strong><\/td>\n<td>Difficult fitting, multiple pieces<\/td>\n<td>Spray-applied to any shape<\/td>\n<\/tr>\n<tr>\n<td><strong>Maintenance<\/strong><\/td>\n<td>Replace damaged sections<\/td>\n<td>Easy repair with spray touch-up<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3>Environmental Benefits<\/h3>\n<p><strong>Water-based formula<\/strong> \u2013 low VOC emissions for indoor air quality<br \/>\n<strong>Non-toxic composition<\/strong> \u2013 safe for occupied buildings and food facilities<br \/>\n<strong>Lead and chromate free<\/strong> \u2013 environmentally responsible formulation<br \/>\n<strong>Easy cleanup<\/strong> \u2013 water-based for simple equipment maintenance<\/p>\n<hr \/>\n<h2>Safety &amp; Environmental Compliance<\/h2>\n<h3>Application Safety<\/h3>\n<p><strong>Non-flammable formula<\/strong> \u2013 water-based system eliminates fire hazards<br \/>\n<strong>Low toxicity<\/strong> \u2013 mild acrylic odor, minimal respiratory protection required<br \/>\n<strong>Ventilation requirements<\/strong> \u2013 standard paint application ventilation adequate<br \/>\n<strong>Personal protection<\/strong> \u2013 particulate respirator for spray application<\/p>\n<h3>Storage &amp; Handling<\/h3>\n<p><strong>Freeze protection<\/strong> \u2013 store between 40\u00b0F to 120\u00b0F (5\u00b0C to 49\u00b0C)<br \/>\n<strong>Container management<\/strong> \u2013 keep tightly closed to prevent water evaporation<br \/>\n<strong>Shelf stability<\/strong> \u2013 up to 1 year unopened under appropriate conditions<br \/>\n<strong>Cleanup procedures<\/strong> \u2013 water-based cleanup for equipment and tools<\/p>","protected":false},"featured_media":3923,"template":"","meta":{"_acf_changed":false},"brand":[141],"eproducts-category":[16,40],"class_list":["post-2516","product-enquiry","type-product-enquiry","status-publish","has-post-thumbnail","hentry","brand-spi-coatings","eproducts-category-coating","eproducts-category-thermal-insulation"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - 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