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★ Rated No. 1 — Society of Petroleum Engineers
World's Toughest Encapsulation Coating
Rust Grip®
No more corrosion. A high-performance, aluminium-based, single-component moisture-cured polyurethane that seals, strengthens and encapsulates metal, concrete, wood and fibreglass — delivering over 20 years of rust protection in the harshest environments.
Imagine: 3 days of work in a single day, at half the price and double the corrosion-protection performance.
The Rust Grip® difference
Single component — no mixing, no pot life, no catalyzation
Encapsulates corrosion, lead paint, asbestos & bio-hazards
Minimal surface prep — often no sandblasting required
Penetrates and locks into pores — not just a surface film
Rust Grip® vs Traditional Zinc & Galvanising
No more zinc. No more galvanising.
Galvanized metal sits on the surface and can re-corrode in as little as 2 years. Rust Grip® penetrates the pores, anchors in and encapsulates — outperforming galvanized surfaces for 20+ years without a topcoat.
Traditional Zinc Coating
Rust Grip® Aluminium Coating
Installation
Requires lengthy sandblasting
Minimal surface preparation
Application
Multiple epoxy coats (3–4 coat systems)
Single-component; total application time reduced by up to 75%
Surface Prep
Sandblasting — Sa 2.5, NACE2, SSPC10
Grit/garnet cost eliminated or reduced by up to 75%
Moisture
Limited protection from mould & mildew
Stops water-vapour transmission via electro-chemical sealing
Longevity
Shorter lifetime; can re-corrode in ~2 years
Penetrates deep into pores; 20+ years
Encapsulation
Unable to encapsulate
Encapsulates asbestos, lead paint & bio-hazards
Configuration
Multi-component, various mixing ratios
Self-priming, single component
Performance
Cannot match Rust Grip® in lab or field
Perfect score: 15,000 hrs salt fog = 30 years
No Air, no Moisture = no Corrosion!
Documentation & Case Studies
Resources & downloads
Product data sheets, safety data, brochures and field case studies — all available as PDF downloads.
Product Documentation
Rust Grip® Product Documents
Full product data — Feb 2026
Rust Grip® ULVOC SDS
Ultra-low VOC product documents & SDS
Rust Grip® Brochure
NEOtech Coatings Australia
SPE Study — Rated No. 1
Chevron & Workstrings 8-year study
Crack-Bridging Technical Note
Elongation & bridging behaviour
Exxon Mobil — CUI Application
Corrosion-under-insulation procedures
Oil & Gas Case Studies
Chevron Petrol — Indonesia
Rust Grip & Enamo Grip oil-field
BHP Billiton
Hot pipes & vessels — protection & insulation
Pemex Offshore Rig
Inspection report
Technical Data
Specifications & tested performance
Product Chemistry
Moisture-cured Polyurethane
Volume Solids
51.4%
VOC Level
380 g/L (3.17 lbs/gal)
Dry Time (70°F / 21°C)
30–60 min to tack free
Cure Mechanism
Hygroscopic — cures by absorbing moisture from the air
Permeability
0.24 perms (below 0.5 = excellent)
Surface Tensile Strength
6,780+ psi (478 bar / 47.3 MPa)
Heat Resistance (cured)
Up to 163°C (325°F)
Application Temp
Up to 60°C surface (Zinc max 50°C)
Application
Brush, spray or roller
Service Life
20+ years under normal conditions
Independent Testing Results
✓
ASTM B117 Salt Spray: 15,000 hours (= 30 years) with a perfect score of 10 — no corrosion development at 150 microns DFT.
✓
ASTM D5894 Cyclic Salt Fog / UV: 10,000 hours.
✓
ASTM E1795: Certified non-reinforced liquid encapsulation for leaded paint.
✓
Adhesion: ASTM 5B rating; pull testing average 1,480 psi.
✓
Lead encapsulation: Certified penetration of 18 layers; endures 29,700 rub cycles without exposure.
✓
Flame spread: Test "5" (0–25 Class A).
✓
Chemical resistance: Tested against 1,500 chemicals — only unsuitable for continuous immersion in ammonia & urea derivatives.
A Paradigm Shift in Corrosion Technology
Developed in the field, for the harshest environments
Rust Grip® is a tough, one-part, moisture-cure polyurethane coating that absorbs atmospheric moisture to cure. It is patented and loaded with unique aluminium pigments (not zinc) for strength, and is resistant to chemical solvents and acid splash. It adds 6,780 psi / 470 bar of surface tensile strength to corroded steel, concrete, and porous or solid surfaces.
As a solvent, Rust Grip® completely fills the pits, cracks and pores of the substrate — unlike a topical "glue" coating. It then draws on the atmosphere to anchor in, cure, seal and encapsulate the surface against any air, moisture or minerals that could cause further corrosion. With a permeability of just 0.24 perms, the surface can no longer breathe, take on moisture, or oxidize.
It has a proven history across oil & gas, railways, marine, truck bodies and frames in coastal areas, farming and animal facilities, and heavy industry. Apply by brush, spray or roller — as a primer or a complete one-coat system.
Encapsulates Corrosion — Flash, Mill Scale, Pack Rust
Lead-Based Paint
Asbestos & Bio-Hazards
Chemical & Acid Splash Resistant
Class A Fire Coating
Why Rust Grip®
The world's best corrosion & encapsulation coating
Twelve reasons engineers specify Rust Grip® where ordinary coatings fail.
1
Single Component
No mixing Part A & B. No pot life, no catalyzation — straight from the can.
2
Self-Priming, 3-in-1
"Three coats in one" system. Primer, intermediate and topcoat performance from one product.
3
Surface Tolerant
Applies over minimally prepared surfaces — in most cases no sandblasting required. Light to medium surface rust is the preferred profile.
4
Embeds & Encapsulates
Penetrates and locks into the pores of the substrate — not just a surface film.
5
Fast Cure
Humidity accelerates curing — over 40% humidity allows up to 3 coats in a single day.
6
Aluminium Strength
Non-leafing aluminium metallics — stronger and a better long-term investment than zinc.
7
Moisture Barrier
0.24 permeability stops water penetration and repels dirt, mould and mildew.
8
Bio-Hazard Certified
Patented (ASTM E1795) to encapsulate asbestos, lead-based paint and hazardous materials.
9
No Hot Permit
Up to 60% of surface-prep cost removed — no clean-up, containment or sound containment factors.
10
Extreme Durability
Endures 29,700 rub cycles without exposing existing lead-based paint. Resists abrasion & impact.
11
Class A Fire Rated
In a fire, Rust Grip® helps prevent spread and will not contribute to the fire.
12
Multi-Substrate
Protects steel, aluminium, concrete, wood, fibreglass and lead-based painted surfaces.
Proven Worldwide
Trusted in the field across every continent
Rust Grip® generates barrier protection, galvanic protection and full encapsulation — used successfully in chemical fields, oil fields, marine, oil rigs and any environment demanding resistance to day-to-day corrosion.
⛽
Oil & Gas
Chevron drill pipes (Indonesia), Pemex offshore rigs, BHP Billiton hot pipes & vessels, Suncor tank projects and Exxon Mobil CUI procedures.
⚓
Marine & LNG
LNG tankers in Abu Dhabi (UAE), offshore insulation systems for K12-BP / GDF Suez, and barge corrosion protection.
🚆
Rail & Transport
Indian Railways LHB coaches, Sri Lankan train carriages and the Baku Metro inspection program.
🪖
Defence
Fort Bragg lead-paint encapsulation and the Marine Corps Air Ground Combat Center (29 Palms) — chosen over hot-dip galvanising.
🏗️
Infrastructure
Hoover Dam corrosion & cool-coating project, BP fuel terminals and shipping-container protection.
🏭
Heavy Industry
Korean incineration ducting, factory floors, farming and animal facilities, and Halliburton oil-field services.
A Paradigm Shift in Corrosion Technology
Developed in the field, for the harshest environments
Rust Grip® is a tough, one-part, moisture-cure polyurethane coating that absorbs atmospheric moisture to cure. It is patented and loaded with unique aluminium pigments (not zinc) for strength, and is resistant to chemical solvents and acid splash. It adds 6,780 psi / 470 bar of surface tensile strength to corroded steel, concrete, and porous or solid surfaces.
As a solvent, Rust Grip® completely fills the pits, cracks and pores of the substrate — unlike a topical "glue" coating. It then draws on the atmosphere to anchor in, cure, seal and encapsulate the surface against any air, moisture or minerals that could cause further corrosion. With a permeability of just 0.24 perms, the surface can no longer breathe, take on moisture, or oxidize.
It has a proven history across oil & gas, railways, marine, truck bodies and frames in coastal areas, farming and animal facilities, and heavy industry. Apply by brush, spray or roller — as a primer or a complete one-coat system.
Encapsulates Corrosion — Flash, Mill Scale, Pack Rust
Lead-Based Paint
Asbestos & Bio-Hazards
Chemical & Acid Splash Resistant
Class A Fire Coating